The Seven Associates Cable Assembly Facility is integrated with a full-service machine shop. This capability enables competitive assembly ideas to be effectively incorporated into the production process. Specialized tooling and fixturing are often necessary for many subcontract type programs. Utilizing this same expertise, Seven Associates is able to accommodate a broad range of cable requirements.

 

Electro-Mechanical:

Systems with all types of sub-assembly machining and precision secondary operations including custom fitting, pinning, drilling and threading are also a solicited capability. Typically after necessary plating and mechanical assembly, the wiring and soldering are performed. Such work is usually performed for customers with demanding military contracts.

 

Quality Assurance:

Seven Associates Quality Assurance Department provides a MIL-I-45208A inspection system which has been surveyed and approved by many of the leaders in the aerospace and electronics industry as well as the United States Defense Logistics Agency. Statistical monitoring of processes and inspection data are important tools utilized by Seven Associates, resulting in the high acceptance rates our customers rely on.

 

Facilities and Capabilities

 

Semi-Rigid Cable Department:

 

• Vibration-proof solder joints using RF Induction Heating Process (Seven Associates Model B-1A)

 

• Engineering services, including cable design into chassis enclosures. CAD/CAM prints are available.

 

• Guaranteed assemblies up to 26.5 GHz

 

Flexible Cable Department:

 

• Connector assembly "by the book"

 

• Nearly 100 different connector crimpers in inventory

 

• Custom wiring, and harnessing from schematics

 

• Specializing in custom RF coax cable to customers' prints

 

Potting & Molding Department:

 

• Urethanes, silicones, and epoxies

 

• Polypropylene injection molding